diamondspark Ni1 RC

Ceweld product
Type
Seamless rutile flux cored 1% Nickel wire for FCAW welding S460 and X70 steel grades. ( Type E 81-T1, T 50 6 ) )
classification
AWS
A 5.29: E81T1-Ni1M-J H4
A 5.36: E81T1-M21A8-Ni1-H4
EN ISO
17632-A: T 50 6 1Ni P M21 1 H5
17632-A: T 46 4 1Ni P C1 1 H5
Applications

CEWELD® AA R500 is a seamless rutile cored wire with remarkable arc stability and virtually no spatter. Excellent for use in automated welding applications such as orbital mag or with welding tractors. It fulfils the latest offshore requirements for ultra-low temperatures down to -60°C. The wire is suitable for steel grades with a yield strength of up to 500 MPa (e.g. S500). Areas of application: Cranes, heavy machinery, platforms, ships and lifting equipment in the offshore sector, pipelines and applications that must fulfil NACE requirements (less than 1% nickel).

Type
Seamless rutile flux cored 1% Nickel wire for FCAW welding S460 and X70 steel grades. ( Type E 81-T1, T 50 6 ) )
Applications

CEWELD® AA R500 is a seamless rutile cored wire with remarkable arc stability and virtually no spatter. Excellent for use in automated welding applications such as orbital mag or with welding tractors. It fulfils the latest offshore requirements for ultra-low temperatures down to -60°C. The wire is suitable for steel grades with a yield strength of up to 500 MPa (e.g. S500). Areas of application: Cranes, heavy machinery, platforms, ships and lifting equipment in the offshore sector, pipelines and applications that must fulfil NACE requirements (less than 1% nickel).

Properties

CEWELD® AA R500 is a seamless rutile cored wire that offers excellent modelling ability, therefore excelently suitable for position welding at high currents. The weld deposit shows reliable impact properties down to -60°C. Particularly suitable for MAG orbital welding and for welding on ceramics in all positions. CTOD tested at -20°C. Extremely low diffusible hydrogen content (on average below 3ml/100g).

Classification
AWS
A 5.29: E81T1-Ni1M-J H4
A 5.36: E81T1-M21A8-Ni1-H4
EN ISO
17632-A: T 50 6 1Ni P M21 1 H5
17632-A: T 46 4 1Ni P C1 1 H5
F-nr
6
FM
1
Suitable for

ReH ≤ 500 MPa ISO 15608: 1.1, 1.3, 2.1, 2.2 (ReH max. 500 MPa), 3.1 (ReH max. 500 MPa)

1.0580 to 1.0070, 1.8900 to 1.8905, 1.8930 to 1.8935, 1.8910 to 1.8915, 1.6217, 1.6210, 1.0481, 1.0482, 1.0551, 1.0553.

S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P355N, P355NH, P460N, P460NH, P275NL1-P460NL1, P275NL2- P460NL2, L360NB, L415NB, L360MB-L450MB, L360QB-L450QB

ASTM A 203 Gr. D, E; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65; A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; 

API 5 L X52, X60, X65, X52Q, X60Q, X65Q, X70Q

Oceanfit 52, Oceanfit 60, Oceanfit 65, Oceanfit 355, Oceanfit 420, Oceanfit 460, alform plate 460M; durostat 400, 450, 500, durostat B2, aldur 500Q, aldur 500QL, aldur 500QL1, N-A-XTRA 56

 

Approvals
TÜV: 12705, CE, Lloyds, DNV
Welding positions
PA
PB
PC
PD
PE
PF
PG
Redrying
Not required
Gas acc. EN ISO 14175
M21, C1
Analysis
C Si Mn P S Cr Ni Mo V Cu Al Nb
0.08 0.5 1.4 0.015 0.015 0.9
Mechanical Properties
Heat
Treatment
RP0,2
(MPa)
Rm
(MPa)
A5
(%)
Impact Energy (J) ISO-V Hardness
-60°C -40°C
As Welded 550 600 24 80 90 HRc
Type
Seamless copper coated rutile flux-cored wire for M21. ( Type E 81 T1, T 50 6 )
classification
AWS
A 5.29: E81T1-Ni1M-J H4
A 5.36: E81T1-M21A8-Ni1-H4
EN ISO
17632-A: T 50 6 1Ni P M21 1 H5
Applications

CEWELD® AA R500 SR is a seamless rutile cored wire that is characterised by its excellent modelling properties. This means that constrained position welding is also possible in all positions. It is particularly suitable for welding on ceramics in all positions, with low spatter losses and easily removable slag.
The main areas of application for CEWELD AA R500 SR include: Crane construction, heavy machinery, platforms, ships and lifting equipment in the offshore sector, pipelines and applications that must comply with NACE requirements (less than 1 % nickel) and PWHT is required.

Type
Seamless copper coated rutile flux-cored wire for M21. ( Type E 81 T1, T 50 6 )
Applications

CEWELD® AA R500 SR is a seamless rutile cored wire that is characterised by its excellent modelling properties. This means that constrained position welding is also possible in all positions. It is particularly suitable for welding on ceramics in all positions, with low spatter losses and easily removable slag.
The main areas of application for CEWELD AA R500 SR include: Crane construction, heavy machinery, platforms, ships and lifting equipment in the offshore sector, pipelines and applications that must comply with NACE requirements (less than 1 % nickel) and PWHT is required.

Properties

CEWELD® AA R500 SR is characterised by its outstanding quality properties. Outstanding notched bar impact values are achieved at temperatures down to -60 °C and the PWHT results are also of the highest quality. It is particularly suitable for welding on ceramics in all positions. Low spatter losses and easily removable slag also characterise this cored wire.

Classification
AWS
A 5.29: E81T1-Ni1M-J H4
A 5.36: E81T1-M21A8-Ni1-H4
EN ISO
17632-A: T 50 6 1Ni P M21 1 H5
Suitable for

ReH ≤ 500 MPa ISO 15608: 1.1, 1.3, 2.1, 2.2 (ReH max. 500 MPa), 3.1 (ReH max. 500 MPa)

1.0580 to 1.0070, 1.8900 to 1.8905, 1.8930 to 1.8935, 1.8910 to 1.8915, 1.6217, 1.6210, 1.0481, 1.0482, 1.0551, 1.0553.

S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P355N, P355NH, P460N, P460NH, P275NL1-P460NL1, P275NL2- P460NL2, L360NB, L415NB, L360MB-L450MB, L360QB-L450QB

ASTM A 203 Gr. D, E; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65; A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; 

API 5 L X52, X60, X65, X52Q, X60Q, X65Q, X70Q

Oceanfit 52, Oceanfit 60, Oceanfit 65, Oceanfit 355, Oceanfit 420, Oceanfit 460, alform plate 460M; durostat 400, 450, 500, durostat B2, aldur 500Q, aldur 500QL, aldur 500QL1, N-A-XTRA 56

Approvals
CE
Welding positions
PA
PB
PC
PD
PE
PF
PG
Redrying
Not required
Gas acc. EN ISO 14175
M21
Analysis
C Si Mn P S Cr Ni Mo Nb V Cu Al
0.08 0.5 1.4 0.015 0.015 0.9
Mechanical Properties
Heat
Treatment
RP0,2
(MPa)
Rm
(MPa)
A5
(%)
Impact Energy (J) ISO-V Hardness
-60°C
As Welded 550 600 22 70 HRc
570°C- 620°C 1h 520 580 22 50 HRc